DD-SL-1010H Servo Surface Winding Slitting Machine

1. Main technical parameters:
1) Applicable substrate: various films, anodized aluminum, etc. of 0.012-0.023mm;
2) Mechanical speed: 200m/min;
3) Maximum film width: 1000 mm;
4) Minimum film width: 400mm;
5) Maximum diameter of unwinding: 800 mm;
6) Maximum winding diameter: 400mm;
7) Slitting width: minimum 10mm;
8) Equipment modeling: single release, double collection, vertical;
9) Total power: 13kw;

 

2. Equipment composition:
The frame wall panel is 45mm thick steel plate.
A Unwinding part:
1) Two unwinding seats are suspended on the main frame.
2) Unwinding form of shaft-less steam expansion chuck.
3) Yaskawa servo 4kw servo motor drive.
4) Correction system: German BST correction
5) Guide roller: aluminum alloy HV700 anode treatment diameter 80mm, after anti-oxidation treatment, anti-scratch treatment, dynamic balance treatment, less than 3g
B Slitting mechanism:
1) The worm gear adjusts the upper and lower blades, which can cut in the air and cut with the knife groove.
2) Blade slitting form, 30 knife handles, minimum slitting width: 10mm,
3) There is a guide roller with a knife groove below, the groove is 1mm wide and the convex surface is 1mm wide.
4) There are light pipes under the knife shaft, which can be illuminated on both sides of the rewinding and unwinding.
5) Suction structure: equipped with a 1.5KW exhaust fan and an exhaust pipe;
C main drive/winding part:
1) Rewinding type: the double-station surface and center rewinding are combined, divided into upper and lower shafts; 1 inch shaft and 3 inch shaft can be used for rewinding.
2) The upper and lower rewinding seats are controlled by precision air cylinders and precision regulating valves to precisely adjust the pressure of the rewinding shaft and the main drive roller.
3) Main roller: 3 φ200X800mm rubber rollers (1 inch shaft can be reliably moved up), the dynamic balance is less than 3g. 1 main drive, 2 rewinding drives.
4) Main roller drive: Yaskawa servo 4KW servo drive.
5) The upper and lower rewinding shafts are respectively driven by 2.5kW Yaskawa servo motors to rewind.
6) Rewinding diameter: up to 400mm,
7) Equipped with 2 3-inch plate type inflatable shafts. 2 1-inch shafts.
8) Unloading method: unloading in swing form.
D Electrical control:
1) The whole machine is controlled by SIEMENS S7-200 smart PLC,
2) The panel is equipped with SIEMENS 7-inch small touch screen, tension start, tension stop, start and stop buttons.
3) The speed of the host is controlled by the speed-up and down buttons installed on the panel.
4) The touch screen is used to set and display the parameters of the whole machine, such as: speed, fixed-length deceleration, fixed-length shutdown, etc.
5) Use Schneider electric components. The tension of the whole machine is controlled by PLC and touch screen, and the speed of the whole machine is controlled by a 2.5kw inverter and a variable frequency motor for winding.
E Pneumatic components:
Use AIRTAC air control components and cylinders. Configured by the supplier.
F. Unit color:
  Light off-white
G. Random spare parts

 

3. Main component suppliers
1) Electrical part

Name	Factory	Model	Remark
Servo motor and driver	Yaskawa Servo
Touch screen	SIEMENS	Smart 700IE
Programmable Logic Controller PLC	SIEMENS (Siemens)	S7-200 smart
Electrical parts	Schneider (Shanghai)

 

2) Mechanical part:

Name	Factory	Model	Remark
Guide rollers	Taiwan joint venture	Φ80mm
Shafts	Zhongshan Xiangtai
Synchronous belt	Fulong
Bearings for all rollers	NTN or NSK		Authentic
Main roller, rubber roller	High-quality PU wear-resistant adhesive

 

3) Pneumatic part:

Name	Factory	Model	Remark
Cylinder	Airtac
Solenoid valve, joint, triple piece	Airtac